Techno Econmic Feasibility and Engineering Application Study to Establishment of Corn Processing(Glucose) Plant in Ethiopia

Authors

  • Melaku Tafese Awulachew Department of Food Science and Nutrition Research, Ethiopian Institute of Agricultural Research, Kulumsa Agricultural Research Center,P.O.box:489, Assela, Ethiopia

Keywords:

Corn, Processing, Technoengineering, application, economic feasibility

Abstract

Glucose in its different form is used as a constituent of foods, medicine, and other applications in the tanning and dyeing. Hence, the demand for glucose depends mainly on the growth of the manufacturing sector particularly the food and pharmaceuticals. Considering the growth of population and the increasing number of food and pharmaceutical manufacturing enterprises demand is projected by applying a 10% annual growth rate(Source:Ethiopian Revenues and Customs Authority). The key success an drisk factors for amanufacturerin the glucose from corn starch and allied productsindustry are raw material costs, plant location, manufacturing efficiency, secure supply of corn, quality standards, access to suitable human resources, infrastructure facilities, adequate distribution, macroeconomic environment, currency fluctuations, government regulations and policies, etc. The consultant recommends the implementation of this project taking into account the promoters decision related to the associated risk factors. By all measures, the project is found to be economically viable to implement. According to the projected income statement, the project will start generating profit in the first year of operation. Important ratios such as profit to total sales, net profit to equity (Return on equity) and net profit plus interest on total investment (return on total investment) show an increasing trend during the life-time of the project. The income statement and the other indicators of profitability show that the project is viable. The project can create such employment. Inaddition to supply of the domestic needs,the project will generatehundred of million at full capacity operation in terms of tax revenue. The establishment of such factory will have a foreign exchange saving effect to the country by substituting the current imports and future potential of export of the products. Waterfall 1.1 base-case scenario shows profit after tax and sensitivity analysis for the worst conditions of raw material cost increase and/or product price decrease as much as 10% do not change the viability of the project.

Downloads

Download data is not yet available.

References

G.S.G. kirchoff, Imperialedes. sciencesdest peters burg, memories 4,27(187). The hydrolysis of starch was achieved by boiling raw starch in H2SO4 to give sweet syrup Na”geli (Na”geli Justus.Liebigs Ann.Chem., 173,218(1874)

Sun et al., 2006, madihah et al 2001,Nigam and Singh , 1995

Nigam and Singh, 1995. Suraini (2002). Cereal typically contains of 70% amylopectin and 30% amylase

Ezarnecki and Grajek 1990, corn contain 59.6, 61.2 and 71.5% or starch respectively.

Mojovicet. Al ( 2006), reported corn meal contained 70.82% (w/w) of starch.

Sharifta et al.,2008, Starch is susceptible to enzyme attack and influenced by several factors such as amylose and amylopectin content,

(Whistler et al, 1984). Temperature, acidity, and retention time are the major factors that govern the extent of the hydrolysis

Vandamme et al., 2002 kolitsou and palmer (2003)

Vandamme et al., 2002,. starch is used as an adhesive for paper bag, Glucose also known as confectioners’ syrup and can be dissolved in water as an aqueous solution

Kolissou and palmer (2003). showed that barley varieties with a mealy endosperm released starch more readily and had a higher extract turbidity than steely endosperms.

Kearsiy and dziedzic,1984. Acid reactions, requiring simple equipment, are easily controlled and can be easily stopped when the desired degree of conversion is reached.

Gondon ,1994, kearsly and dziedzic , 1984. Preparation of glucose syrups depend on DE polymerization.

Internet, www.google.com, journal of sciencentific and industrial Research vol.67.April 2008. PP .2005-298 Received 20 July 2007 :revised 24 January 2008 :accepted 30 January 2008

Internet, www.google.com,corn RifinersAssosation Inc. corn starch, washingiton, dc 1990.p.4

Internet, www.google.com,material Science Forum volume.638-642 (2010)pp1 64-1169 online available since 2010/jan 112 at www.scientific.net (2010) trans Tech publication Switzerland doi:10.4028/www.scientific.net/ MSF.638-64.1164

Intenat, www.google.com Amer.Assoc.cereal chem. Approved methods, 9th end. Method 76-12, 1995.

D. B. Solarek, in ‘‘Modified Starches Properties and Uses’’ (O. B. Wurzburg, Ed.), CRC Press,Inc., Boca Raton, FL, 1987.

J. Chun, S. Lim, Y. Takeda, and M. Shoki, Cereal Foods World,42, 813 (1997).

J. P. Robin, C. Mercier, R. Charbonniere, and A. Guilbot, Cereal Chem.,51, 389 (1974).

C. C. Maningat and B.O. Juliano, Sta¨rke, 31, 5 (1979).

C. G. Biliaderis, D. R. Grant and J. R. Vose, Cereal Chem.,58, 502 (1981).

A. H. Muhr, J. M. V. Blanshard and D. R. Bates, Carbohydr. Polym.,4, 399 (1984).

N. Inouchi, D. V. Glover and H. Fuwa, Sta¨rke, 39, 284 (1987).

Downloads

Published

2020-01-31

How to Cite

Awulachew, M. T. . (2020). Techno Econmic Feasibility and Engineering Application Study to Establishment of Corn Processing(Glucose) Plant in Ethiopia . International Journal For Research In Agricultural And Food Science, 6(1), 15–31. Retrieved from https://gnpublication.org/index.php/afs/article/view/1173